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Lockdown constraints amid second wave of Covid-19 a downside risk for electricity demand: ICRA

Lockdown constraints amid second wave of Covid-19 a downside risk for electricity demand: ICRA

Interview

BUSINESS DEVELOPMENT HEAD

( UMANG BOARDS LIMITED )

UMANG DHANUKA

Q.What makes the company stand out from its competitors, especially when it comes to innovation and technology?

 Umang Boards has established itself as a trusted leader in the power sector by providing cutting-edge transformer insulation boards at highly competitive prices. What truly sets us apart from our competitors is our unwavering commitment to innovation, technology, and quality. We continuously invest in state-of-theart manufacturing processes, advanced research, and the latest technological advancements to ensure our products meet the highest industry standards. Our dedicated R&D team works closely with customers to develop customized solutions that enhance transformer efficiency, durability, and performance. In addition to our superior insulation boards, we have expanded our expertise into winding wire and wire enamel manufacturing, maintaining the same rigorous quality control across all our product lines. Our focus is not just on delivering products but on adding value through technical excellence, reliability, and customer-centric solutions. Over the years, we have successfully positioned ourselves as a preferred supplier in the power sector, catering to applications up to the  400 KV class  in both India and global markets. By combining cuttingedge technology, competitive pricing, and a customerfirst approach, we continue to drive innovation and set new benchmarks in the industry.

 

Q.Could you elaborate on the specific research initiatives your company is currently focusing on, given its emphasis on extensive R&D for developing highquality products?

 At Umang Boards, we place a strong emphasis on research and development to ensure the highest quality standards for our products. Our R&D initiatives are driven by continuous investments in advanced manufacturing technologies, material innovation, and rigorous testing protocols.

1.Cutting-Edge Manufacturing Infrastructure We have invested in the latest state-of-the-art plant and machinery for the production of pressboards, laminated pressboards, machined and moulded components, enabling us to achieve superior precision, consistency, and efficiency in our manufacturing processes. This ensures that our insulation boards and components meet the stringent requirements of the power sector.

2.Advanced Testing & Quality Assurance Quality is at the heart of our operations. We utilize  state-of-the-art testing machines  to ensure that our  pressboards and components are entirely free from metal contaminants, guaranteeing reliability and safety in critical power applications.

3.Accredited Research Laboratory Our in-house  testing laboratory has been NABLaccredited for the past 15 years, underscoring our commitment to world-class quality control and compliance with international testing standards. This accreditation ensures that our testing methodologies meet the highest industry benchmarks, reinforcing customer confidence in our products.

 

Q.How does your company ensure the quality of its products through its approach to quality control and the role of its in-house laboratory?

At  Umang Boards, quality is the foundation of our business, and we follow a  multi-layered quality control approach  to ensure that our products meet the highest industry standards. Our rigorous quality assurance system is supported by advanced testing equipment, strict process controls, and our NABLaccredited in-house laboratory.

ISO Certification & International Standards Compliance

We are an ISO-certified company, adhering to international standard practices across all our operations. Our quality management system ensures that every product meets global benchmarks for performance, safety, and reliability in the power sector.

 Stringent Raw Material Inspection

We begin with a meticulous raw material selection and inspection process  to ensure that only the finest materials are used. Each batch undergoes rigorous testing to verify its  purity, composition, and compliance with technical specifications before entering production.

State-of-the-Art Manufacturing & Process Control

 Our manufacturing facilities are equipped with cuttingedge machinery, allowing for precise control over key parameters such as thickness, density, and mechanical strength. We implement  real-time monitoring and inline quality checks at every stage of production to detect and rectify deviations immediately

Advanced Testing & NABL-Accredited Laboratory

 Our in-house laboratory has been NABL-accredited for over 15 years, ensuring that all testing procedures meet  international standards. We continuously upgrade our laboratory to align with the latest standard revisions, ensuring compliance with industry advancements.

 

We use state-of-the-art testing equipment for:

 • Electrical & Mechanical Strength Tests  to ensure durability and reliability in transformer applications.

• Dielectric Testing to verify insulation performance under extreme conditions.

 • Metal-Free Certification  to confirm that our pressboards and components are completely free of metal contaminants, ensuring the highest safety standards.

 

Continuous Training & Quality Enhancement

 To maintain our leadership in quality, we  regularly train our team on the latest industry standards, testing methodologies, and quality assurance protocols. This ensures that our workforce stays updated with technological advancements and best practices. Final Inspection & Customer Assurance Before dispatch, all finished products undergo a  comprehensive final inspection  to ensure they meet our strict quality benchmarks. We also provide  detailed test reports and certifications  to our customers, reinforcing our commitment to transparency and reliability. By integrating ISO-certified processes, cutting-edge technology, continuous monitoring, and internationally accredited testing, we ensure that every product leaving our facility upholds Umang Boards’ reputation for excellence in the power sector worldwide.

 

Q.What are the main challenges faced by the transformer industry or the power industry, and how does the company address them?

 The Power sector is facing several challenges driven by rapid increasing global demand Some of the key challenges include:

1.Rising Demand Due to EV Growth & Power Sector Expansion The global shift towards  electric vehicles (EVs), coupled with  the expansion and modernization of power infrastructure, has significantly increased the demand for  transformers. As a result, there is an unprecedented need for high-quality transformer insulation boards and components  to support this rapid transformation.

2.Maintaining Quality Amidst Growing Production Needs As production volumes increase, ensuring consistent product quality  remains a critical challenge. At  Umang Boards, we address this by investing in  cutting-edge manufacturing technologies, advanced process automation, and rigorous quality control measures  to uphold our industry-leading standards.

3.Capacity Expansion to Meet Market Demands To cater to the increasing demand from both domestic and global markets, we have recently expanded our transformer insulation pressboard and laminated board manufacturing plant. This expansion enhances our production capacity, allowing us to serve our customers more efficiently while maintaining  fast turnaround times and competitive pricing.

 

Q. How does the company compete on a global scale in the power sector while ensuring it provides value for money?

At Umang Boards, we compete on a global scale by combining  cutting-edge manufacturing, stringent quality control, cost efficiency, and customer-centric solutions. Our commitment to delivering  highquality transformer insulation boards at competitive prices  ensures that we provide exceptional value for money while maintaining a strong presence in the international power sector. To meet the growing global demand, we have invested in state-of-the-art manufacturing facilities and advanced automation, allowing us to enhance productivity, minimize waste, and optimize costs. Our recent plant expansion has significantly increased our production capacity, enabling us to cater to large-scale requirements while maintaining  fast turnaround times and cost-effective pricing. Additionally, we have established  strategic raw material sourcing and supply chain efficiencies, ensuring stable costs without compromising on quality. Our products adhere to international standards, backed by  ISO certification and NABL-accredited testing laboratories, which reinforce their reliability for high-voltage applications up to  400 KV class worldwide. We regularly upgrade our testing facilities and processes to stay aligned with evolving industry benchmarks, ensuring that our customers receive superior insulation solutions that meet the latest technological advancements. Beyond product excellence,  customer value remains a priority. We offer customized insulation solutions, technical expertise, and  after-sales support, helping our clients optimize their transformer performance. Our global presence is strengthened by  long-term partnerships and efficient logistics, allowing us to seamlessly serve both domestic and international markets.

 

Q. What are the company’s plans for future growth, particularly regarding expanding its product offerings and market presence?

At  Umang Boards, our vision for future growth is centered around  expanding our product portfolio, enhancing our global market presence, and continuously innovating to meet the evolving demands of the power sector.  With the rapid advancements in power transmission technology, we are taking significant steps to position ourselves as a leading global supplier of transformer insulation products and components. One of our key objectives is to  expand our product offerings to cater to ultra-high voltage applications. We are actively working towards supplying  transformer board insulation products and components for 765 KV and 1200 KV power transmission systems worldwide. By investing in  advanced manufacturing capabilities and R&D, we aim to develop  high-performance insulation solutions  that meet the stringent requirements of next-generation power infrastructure. In terms of  market expansion, we are focusing on  enhancing our global sales footprint. Our goal is to  strengthen our presence in key international markets  while continuing to serve the growing power sector in India. Through strategic partnerships, distribution networks, and localized customer support, we are working towards establishing Umang Boards as a preferred supplier across diverse geographies. Additionally, we are committed to  product innovation and quality enhancement. Our focus remains on developing  premium insulation solutions  tailored to the needs of the  transformer and transmission industry. We are consistently upgrading our  manufacturing processes, testing facilities, and material technologies to ensure that our products  exceed global industry standards  in terms of performance, durability, and reliability. Through these initiatives, Umang Boards aims to be at the forefront of the transformer insulation industry, delivering world-class solutions that power the future of global energy transmission.