MOINUL KADVA

Q.What innovations is your company focusing on in the renewable energy sector?

KP Green Engineering Limited is advancing innovation in the renewable energy and infrastructure sectors with solutions like solar mounting structures Fixed and Tracker, windmill lattice towers, Monopoles and transmission structures. Their state-of-theart manufacturing plant, featuring Asia’s largest galvanizing kettle (14m x 3m x 3.8m), is set to incorporate Green hydrogen as a fuel for galvanizing processes, promoting sustainability. The company is well-positioned to meet the growing demands of renewable energy, transmission, and infrastructure, driving a cleaner and more connected future..

Q.Can you explain the key features of your latest power generation projects?

Our latest power generation projects are designed with the future in mind. Featuring advanced battery energy storage solutions, high-efficiency solar panels, state-of-the-art wind turbines, cuttingedge offshore towers, and single dip galvanizing of 3-meter diameter monopoles, these projects not only maximize energy output but also ensure reliability and sustainability. These innovations highlight our dedication to delivering top-tier, ecofriendly energy solutions, harnessing both onshore and offshore resources for a greener tomorrow.

Q.What steps are being taken by your company to ensure sustainability and reduce carbon footprint in your operations?

KP Green Engineering Limited is committed to sustainability through various initiatives such as using renewable energy sources, implementing energy-efficient technologies, and reducing waste. The company also focuses on strategic planning, agrivoltaics, and terrain-following racking systems to minimize environmental impact.

Q.How do you see the role of smart grid technology evolving in India’s power sector?

Smart grid technology is crucial for the future of India’s power sector. It enhances grid reliability, reduces transmission and distribution losses, and facilitates the integration of renewable energy sources. Smart grids also enable real-time monitoring and management of power flows, which is essential for efficient energy distribution

Q.What are the major challenges your company faces in large-scale energy projects, and how do you overcome them?

At KP Green Engineering Limited, we are fortunate to have a highly skilled technical and liaisoning team capable of anticipating and understanding upcoming government policies in advance. This proactive approach gives us a significant advantage in reducing project execution time. While we face challenges such as regulatory hurdles, grid connectivity issues, and the intermittency of renewable energy sources, our ability to stay ahead of policy changes allows us to adapt quickly. By leveraging advanced energy storage technologies, collaborating with government bodies, and employing innovative project management strategies, we consistently overcome these obstacles, ensuring the successful execution of large-scale energy projects.

Q.Could you share insights on your company’s approach towards energy storage solutions?

Our approach to energy storage includes the use of batteries storage system to store excess energy generated during peak production times. This ensures a consistent energy supply and improves the reliability of our renewable energy projects.

Q.How do you envision the integration of renewable energy sources in the grid in the coming years?

We envision a seamless integration of renewable energy sources into the grid, driven by advanced grid technologies, energy storage solutions, and smart grid systems. This integration will enable higher penetration of renewables, contributing to a more sustainable and resilient energy landscape, and positioning KP Green Engineering Limited as a leader in the industry.

Q.What are your thoughts on the government’s initiatives for the electrical and power sector, and how does your company align with them?

KP Green Engineering Limited fully supports the government’s initiatives aimed at promoting renewable energy and reducing carbon emissions. Our projects align with these initiatives by focusing on large-scale solar and wind energy developments, as well as green hydrogen production, demonstrating our commitment to supporting national goals and driving industry growth

Q.What is the role of transmission line towers in the broader power transmission network, and how do they contribute to the efficient distribution of electricity?

 At KP Green Engineering Limited, we are a leading manufacturer of 3-meter diameter Transmission Monopoles, designed to require less space while maintaining structural integrity for efficient power transmission. These monopoles offer several key advantages over traditional transmission line towers, including a smaller footprint, which makes them ideal for space-limited or urban areas. They are visually appealing, easier and quicker to install, and require less land, reducing environmental impact. With our advanced single dipping galvanizing plant, we ensure superior durability and corrosion resistance. Our innovative solutions support the ‘One Nation One Grid’ initiative, helping achieve grid balance and enhance the efficiency and reliability of the national power network.

Q.Can you explain the significance of the earth wire in the design of transmission line towers, and how does it contribute to both the safety and functionality of the power transmission system?

The earth wire, or ground wire, is essential for protecting power lines from lightning strikes by intercepting and safely dissipating the energy to the ground. This prevents damage to the conductors and ensures the safety and reliability of the power transmission system.

Q.How critical is wind load analysis in the design of transmission line towers, and what are the key steps involved in conducting this analysis to ensure structural integrity?

 Wind load analysis is a pivotal component in the design of transmission line towers, ensuring their structural integrity and stability under various wind conditions. At KP GREEN ENGINEERING LIMITED, we prioritize this analysis to safeguard against potential structural failures caused by lateral forces. By meticulously determining design wind speeds, calculating wind pressures, and applying both static and dynamic wind loads, we ensure our towers can withstand extreme weather conditions. Our comprehensive approach includes structural analysis using advanced software, member design and sizing, and vibration and fatigue analysis. Adhering to relevant standards and codes, we strive to deliver economically efficient and safe designs, reinforcing our commitment to reliability and innovation in power transmission infrastructure

Q.What strategies do you employ to manage the transportation and logistics of oversized transmission line tower components, especially when delivering them to remote or challenging project locations?

 We use specialized transportation equipment and logistics planning to manage the delivery of oversized components. This includes route surveys, obtaining necessary permits, and coordinating with local authorities to ensure safe and efficient transportation.

Q.Which emerging trends are influencing the transmission line tower industry, particularly in terms of material innovations and advancements aimed at enhancing environmental sustainability?

At KP Green Engineering Limited, we see monopole towers as a key innovation in the transmission line industry. Their efficient design reduces land use and visual impact, making them ideal for urban and sensitive areas. By using sustainable materials like corrosion-resistant alloys and recycled components, we enhance durability while minimizing environmental impact. Advanced coatings extend the lifespan of the towers, reducing maintenance. Additionally, monopoles are easily integrated with renewable energy infrastructure, supporting a greener energy future. These innovations reflect our commitment to sustainability and efficient project execution.

Q.What is the typical lifespan of your transmission line towers, and what maintenance practices do you implement to ensure their long-term durability and reliable performance?

 The typical lifespan of transmission line monopoles is long, depending on environmental factors and maintenance practices. To ensure long-term durability and reliability, we focus on regular inspections, corrosion protection through galvanization, and component checks. KP Green Engineering’s galvanizing plant, with its single-dipping process for 14-meterlong, 3-meter-diameter poles, provides robust protection against corrosion. Additionally, we employ advanced condition monitoring and ensure regular maintenance of supporting components, vegetation control, and re-coating of high-stress areas. These practices collectively extend the lifespan of monopoles and enhance performance over time.

Q.What are the key future trends in transmission line tower design and manufacturing that your company is focusing on to stay ahead in the industry?

At KP Green Engineering, we are focused on pioneering trends in monopole design and transmission line tower manufacturing to stay ahead in the industry. This includes the use of sustainable materials, integrating smart IoTenabled monopoles for real-time monitoring of structural health, and designing modular, lightweight monopoles to reduce transportation and installation costs. We are also leveraging advanced manufacturing technologies like automation and AI for precise production and faster lead times. Additionally, we’re exploring the integration of energy storage solutions within monopoles to enhance grid reliability and support renewable energy integration. These innovations reinforce our leadership in the sector, promoting sustainability, efficiency, and the future of transmission infrastructure. KP Green Engineering is a flagship company of KP Group with an existing capacity of more than 1+ lakh Metric Tonnes per annum and further expanding to ~3 Lakh Metric Tonnes per annum by CY 2025. Having state of the art CNC machineries and galvanizing facilities in four locations namely Dabhasa, Kural, Por and Matar in Gujarat, India. It provides some vital green engineering solutions to other companies of KP Group like Solar MMS Structures, Wind Structures, Transmission Tower, Mono poles, etc. The company lately debuted on the BSE SME Platform in March 2024. And was the biggest ever SME IPO till that date. While KP Group, founded in 1994 by Dr. Faruk Patel, initially started with logistics and construction before expanding into telecommunications, engineering, and renewable energy. Today, it boasts an impressive 5.7 GW renewable energy portfolio across solar, wind, and hybrid projects, with a vision to exceed 10 GW by 2030. The group has played a crucial role in India’s clean energy transition, collaborating with major public and private sector entities such as Coal India Ltd, GUVNL, NTPC, Aditya Birla, and MAHAGENCO. A testament to its leadership in the sector, KP Group was awarded a 300 MW solar project by Coal India Ltd at Khavda, Gujarat, and has also expressed interest in a 1000 MW solar project in Rajasthan. The group has received significant Developer & EPC orders from GUVNL, Aditya Birla Renewables, NTPC, Indian Oil-NTPC JV, and Mahagenco, further expanding its footprint in the renewable energy landscape. KP Group has also pioneered wind turbine installations in South Gujarat, demonstrating its ability to execute rapid deployments efficiently. Innovation and technology are at the core of KP Group’s growth strategy. The company has developed an AI-driven Network Operation Center (NOC) to enhance O&M automation and provide real-time data insights for improved efficiency. It has also introduced robotic cleaning technology, achieving 100% robotic solar panel cleaning without water usage. Additionally, KP Group is at the forefront of graphene-based innovations, working on advanced Battery Energy Storage Systems (BESS) and solar panel coatings designed to improve efficiency and sustainability. The company is also making strides in green hydrogen infrastructure and offshore solar projects, reinforcing its commitment to supporting India’s net-zero goals. With 42 entities under its umbrella, including KPI Green Energy Ltd. (NSE & BSE Listed), KP Energy Ltd. (NSE & BSE Listed), and KP Green Engineering Ltd. (BSE SME Listed), KP Group has established itself as a leader in renewable energy. As it continues to focus on sustainability, R&D, and automation, the group remains dedicated to driving India’s renewable energy revolution through innovation, strategic collaborations, and large-scale green projects